General Mass Balance on a Single Tank

by Jeffrey Kantor (jeff at nd.edu). The latest version of this notebook is available at https://github.com/jckantor/CBE20255.

Summary

This Jupyter notebook demonstrates the application of a mass balance to a simple water tank. This example is adapted with permission from learnCheme.com, a project at the University of Colorado funded by the National Science Foundation and the Shell Corporation.

Problem Statement

Draw a Diagram

Mass Balance

Using our general principles for a mass balance

$\frac{d(\rho V)}{dt} = \dot{m}_1 - \dot{m}_2$

which can be simplified to

$\frac{dV}{dt} = \frac{1}{\rho}\left(\dot{m}_1 - \dot{m}_2\right)$

where the initial value is $V(0) = 1\,\mbox{m}^3$. This is a differential equation.

Numerical Solution using odeint

There are a number of numerical methods available for solving differential equations. Here we use odeint which is part of the scipy package. odeint requires a function that returns the rate of accumulation in the tank as a function of the current volume and time.

In [1]:
import numpy as np
import matplotlib.pyplot as plt
%matplotlib inline

from scipy.integrate import odeint
In [2]:
# Flowrates in kg/sec
m1 = 4.0
m2 = 2.0

# Density in kg/m**3
rho = 1000.0

# Function to compute accumulation rate
def dV(V,t): return (m1 - m2)/rho;

Next we import odeint from the scipy.integrate package, set up a grid of times at which we wish to find solution values, then call odeint to compute values for the solution starting with an initial condition of 1.0.

In [3]:
t = np.linspace(0,1000)
V = odeint(dV,1.0,t)

We finish by plotting the results of the integration and comparing to the capacity of the tank.

In [4]:
plt.plot(t,V,'b',t,2*np.ones(len(t)),'r')
plt.xlabel('Time [sec]')
plt.ylabel('Volume [m**3]')
plt.legend(['Water Volume','Tank Capacity'],loc='upper left');

This same approach can be used solve systems of differential equations. For an light-hearted (but very useful) example, check out this solution for the Zombie Apocalypse.

Solving for the Time Required to Fill the Tank

Now that we know how to solve the differential equation, next we create a function to compute the air volume of the tank at any given time.

In [5]:
Vtank = 2.0
Vinitial = 1.0

def Vwater(t): 
    return odeint(dV,Vinitial,[0,t])[-1][0]

def Vair(t): 
    return Vtank - Vwater(t)

print("Air volume in the tank at t = 100 is {:4.2f} m**3.".format(Vair(100)))
Air volume in the tank at t = 100 is 0.80 m**3.

The next step is find the time at which Vair(t) returns a value of 0. This is root finding which the function brentq will do for us.

In [6]:
from scipy.optimize import brentq

t_full = brentq(Vair,0,1000)

print("The tank will be full at t = {:6.2f} seconds.".format(t_full))
The tank will be full at t = 500.00 seconds.

Exercise

Suppose the tank was being used to protect against surges in water flow, and the inlet flowrate was a function of time where

$\dot{m}_1 = 4 e^{-t/500}$

  • Will the tank overflow?
  • Assuming it doesn't overflow, how long would it take for the tank to return to its initial condition of being half full? To empty completely?
  • What will be the peak volume of water in the tank, and when will that occur?
In [ ]: